PVC pipes are utilised in a variety of industries, including electrical, building, irrigation, and others. In a variety of applications, it successfully replaces wood, paper, and metal. PVC pipe is utilised in a variety of applications, including electric applications and water supplies. The pipes are available in a variety of sizes, as well as varied colours and purposes, on the market. If you want to start a business, you should consider establishing a manufacturing unit. So, if you can effectively set up the firm, you can expect to generate a good profit.
Market Potential of PVC Pipe
In India. the PVC pipes market is developing at a sound rate because of huge government spending on the framework. The development area and the rural area are relied upon to support interest for PVC pipes later on. PVC pipes are utilized for an assortment of purposes for example water flexibly plots, splash water systems, profound cylinder well plans and land seepage plans.
PVC opened and layered lines are ideal frameworks for wastes of water from the land where waterlogging is unavoidable. Considering the needs to provincial water providers, water system offices in the public arranging, gigantic development in the development business and quick country charge, the interest for unbending PVC pipe is developing consistently. The 60% of the complete interest of PVC pipe exist today is up to 110 mm external breadth.
Investment for the PVC pipe Business
To start the business of making PVC pipe, you will have to invest in machinery, equipment, raw materials, location and other things like staff expenses etc. You will get up to Rs 20 lakhs for PVC pipe making machine, in addition to this you can spend up to Rs 10 lakhs in total in equipment, raw materials and space. Therefore, to start this business, you have to invest a total investment of 30 to 40 lakhs.
However, once you invest in all these things, after that you will not need to invest in them again and again. It will work for a long time and you will get much more benefit from it. Because these days people are getting more number of connections of PVC pipes in their homes, so it can be a beneficial business for you.
Location for the Business
The location needed to start a company making its PVC pipe does not really matter much. Therefore, you should not spend much in trying to get a more expensive facility or place. You can set up your PVC pipe making company out of the city, and start the Manufacturing business with a minimum of 500 sq ft are space. Ascertain if the area has access to utilities such as water, drainage, and power. Therefore, you do not have to spend much for space in starting this business.
Business Registration & License
In beginning PVC pipe fabricating, first, register your business with ROC. Acquire Trade License from Municipal power. Apply and get the Factory License as per your state rules. Acquire Vat enlistment. Apply for Udyog Aadhaar MSME online enrollment. Apply for a ‘No Objection Certificate’ from the state’s Pollution Control Board. Get BIS accreditation for Quality Control. Open a Current Bank Account. Favored the nationalized bank. Secure your image by having a Trademark Registration. You can likewise apply for ISO Certification.
Raw Materials for PVC pipe Manufacturing
In every manufacturing firm, raw materials play a crucial role; the quality of the final product is determined by the raw materials utilised to create it. PVC resin, DOP, stabilisers, processing aids, lubricants, colours, and fillers are the main raw ingredients required. Electricity and water are the two most important utilities.
PVC Pipe Manufacturing Machines
To start the PVC pipe making business, you will need the following machinery and equipment.
High-Speed Mixer: – First of all you will need a high-speed mixer, which is a nonshell type cap of 50 kg per batch and hourly and it will be full of complete control and cooling system.
Rigid Pipe Extruder: – This business will require 65mm per 18V PVC Rigid Pipe Extruder plant, including 2 screw extruder, vacuum sizing unit, cooling tank, haul of the unit and cutting devices loaded with controls and motors etc. it occurs.
Different sizes of dyes and Mandrales: – To make pipes of different sizes, you need dyes of different sizes like 20, 25, 45, 63, 75, 90 and 110mm, and also Mandrales like 2.5, 4, Should be of the size of 6 and 10 kilograms per square centimetre etc.
Scraper and Grinder: – You will also need a scraper and grinder with a heavy-duty electric motor.
Other equipment: – In addition to all these overhead water tanks and recycling pump units, weight balancing, heavy type industrial models with moderate accuracy, pipe storage, racks, some handheld equipment, greasing and oiling equipment etc. Also, require.
Various test equipment: – Also some chemical testing lab equipment such as chemical balancing, oven and testing equipment, bulk density, specific gravity lead and tin estimation etc., as well as lab capacity testing equipment such as impact tests, compact strength, hydraulic pressure ( Long term and short term) etc. equipment, is also required.
PVC Pipe Manufacturing Process
In the manufacturing process, various steps are taken as follows.
Unlike some other thermoplastic pipes, PVC is not suitable for direct processing without a resin. It is necessary to mix some additives with PVC resin for necessary processing and end stability. Here are some of the following additives commonly used for the manufacture of rigid PVC pipes.
Plasticizer: – Common plasticizers used for manufacturing PVC Pipes are DPO, DIOP, DBP, DOA, DEP, Reoplast, Paraplex etc.
Stabilizer: – Common stabilizers for the manufacture of PVC pipes include lead, barium, cadmium, tin, stearate, etc.
Lubricants: – The widely used lubricants in the manufacture of PVC pipes are beauty-stearate, glycerol moni-stearate, epoxidized monoester of oleic acid, steric acid etc.
Fillers: – In addition fillers can also be used to manufacture special quality PVC pipes. For example, calcined clay is used to improve the electrical properties of a cable compound. In the extrusion operation, the PVC resin is mixed in a high-speed mixer with a plasticizer, stabilizer, lubricants and fillers. So that process improvement and stability can be improved.
The composite PVC resin is then inserted into the double screw extruder and a die of the diameter of the pipe to be made is fitted there. This composite PVC then passes through a heated chamber and then melts due to the temperature and compression of the screw. And it changes the size of the pipe to be made. After it is taken out, marking is done on the pipe.
Sizing: – After taking out the pipe from the extruder, it is cooled in a sizing operation. There are basically two types of sizing used for this. They are – pressure sizing and vacuum sizing etc.
Traction: – The next operation required after sizing is traction. The tube traction unit is required for the continuous movement of pipes exited by the extruder.
Cutting: – After this, the last operation is cutting. There are basically 2 techniques for cutting of Rigid PVC Pipes. Which are manual and automatic. Pipe cuttings are made through this. Pipes are then tested for ISI mark and prepared to be supplied.
Transport: – After the construction of the PVC pipe, the last stage is transported. You will need to arrange suitable vehicles to transport the PVC pipe to the buyers.
In this way, you can manufacture special quality PVC pipes.
PVC Pipe Marketing
Once you’ve completed all of the procedures and production of PVC pipe, you’ll need to develop a marketing strategy for your PVC pipe manufacturing company. In the PVC pipe production industry, creating a marketing plan is a critical responsibility.
Here, we’ve listed various markets for PVC pipe manufacture. Your PVC Pipe product might be sold to a local store market. You then sell your PVC Pipe to the wholesale market.
Register your company on B2B websites so that you can sell your products in bulk.
You can also offer your product online, where you can sell it directly to the buyer.