Glazed Tiles Manufacturing Business – Glazed tiles are the extraordinary sort of artistic tiles to which a coating has been applied. Coated tiles, as a rule, are tiles with a sheen on a superficial level. artistic coated tiles creation permits makers to deliver a boundless variety of hues, tones, and plans. The coating additionally shields the tile from recolouring from the earth, grime, and water.
Zirconium, based yellow, blue, green and pink stains are utilized legitimately for delivering shaded artistic coated tiles. They are commonly utilized in restrooms and kitchens in current lodging and in Analytical Laboratories and latrines joined to Railway stations. Because of the changed financial approach followed and consolation by Govt of India future success of this item in India is clearly splendid.
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Market Scope for Glazed Tiles
Earthenware Glazed tiles are made of a permeable body with a covering of white or hued Glaze. The items have properties like great protection from climate and synthetic concoctions, having high quality, hard, reflexive surfaces with various hues and satisfying appearances. These tiles are sturdy, simple to clean, have more life and are accessible in satisfying hues. The interest in artistic coated tiles is expanding quickly.
Interest for clay tiles is essentially driven by an expansion in development exercises worldwide and rising interest for new private houses in structures. The Asia Pacific rules the worldwide market for earthenware tiles. The improved expectation for everyday comforts combined with great monetary circumstances alongside supporting Govt. approaches for the lodging area is the significant explanation behind the interest in these items.
The requests for these items have likewise expanded by the requirement for redesign works of the old above comparable structures. Thinking about these perspectives, we can say, clay coated tiles creation is a gainful endeavour for new business people.
Registration & License for Glazed Tiles
In starting small-scale glazed tiles manufacturing business, you will need the following registrations and licenses.
Incorporate your company with ROC
Obtain a Trade License
Apply for VAT registration
Apply for MSME Udyog Aadhaar Registration.
For a large setup, you must obtain a factory License, Apply for BIS certification, And brand name by registering Trademark.
Location for the Business
Ceramic glazed tile production is regarded as a technologically and commercially profitable venture. The unit should be located in an area where it is easily accessible by road and rail so that arranging raw materials and dispatching finished products is not a problem. The utilities required are 205 hp electricity and a water supply of approximately 10 Kilometers.
Raw Materials for Glazed Tiles
The major raw materials required for production would be locally sourced and they include. local clay, sugar clay, ball clay, Wollastonite chips, talc, and glaze.
Investment For The Business
In general, this type of manufacturing business necessitates two types of capital investment, which are as follows:
• Firstly, Fixed Capital.
• Secondly, Working Capital.
The above 02 types of capital investment in the tiles Production Business can be explained briefly in the following:
Fixed Capital :
Fixed capital is a one, time investment that consists of fixed money and does not require further investment.
Working Capital :
Working Capital includes the following:
Secondly, Daily expenses.
Thirdly, Raw materials.
And the investment is the depending on your business size.
Machines & Unit Setup
You will need the following machinery to start a small or medium, sized ceramic glazed tile production unit.
Hair mill with motor and other equipment., Agitator with motor and other equipment, Hydraulic filter press with pump, cloth filter etc. Pan mill with motor etc. Buckets, elevators and silos. , Hydraulic press with suitable die and motor. , Glazing line conveyor connected with blower and motor. , Hair mill for glazing with the motor. , glaze vat with vertical pump and agitator, Pot Mill, Dryer & Shuttle, Buller Ring Machine, and Laboratory Equipment.
Glazed Tiles Production Process
The crude materials like neighbourhood mud, China dirt, Ball mud, Wollastonite chips, and pitchers are blended and ground altogether to shape a uniform slip. They are emptied in a fomenter. The slip is screened, charged and kept in a fomenting tank with the expansion of required de flocculents. The material is then gone through
The material is then gone through a channel press to dispose of dissolvable salts to make a plastic body. The plastic body is dried in a dryer to get the dried mass of 5,6 % dampness.
The dried mass is in this way took care of into a container plant. The yield of the container factory is put away in vertical storehouses. The blend is currently prepared for squeezing tiles.
The squeezed green tiles are stacked on the furnace vehicle in a pile of 3 ft, height and dried by utilizing hot waste air from the oven. The green tiles are left to dry for 20 hours.
The dried tiles are pushed alongside the oven vehicle and took into consideration terminating for 20 hrs. The yields are known as Biscuits. The hot tiles at over 250,300C are permitted to cool in nature regularly.
Cool the tiles when coming at a typical room temperature of 30,40C. Moreover, screen through internet arranging followed by Hammer test and Brushing, water showering and Glazing.
At that point, the Glazed products are stacked into stubborn tapes on a perpetual moving transport.
Burden the tapes onto the Glost Kiln vehicle. Furthermore, take into account terminating at a temperature of 1040C for a pattern of 18 hrs.
The cooled tiles are emptied from the tapes and taken into consideration for online review. The tiles are looked into first as Prime,2nd as business grade and third as Reject Variety. In the wake of arranging the tiles are pressed and stripped and stepped and sent to the stockyard.
Following the arrangement, the tiles are pressed, stripped, stepped, and delivered to the stockyard. A single pack of tile weighs 16 kg and is ready for purchase.
Target Market for Glazed Tiles
For marketing, you can sell both retail and wholesale in the market, when the product is ready, first market it because if the customer does not know about the product, then how will the customer buy? Marketing is necessary for any business, some samples of the product will have to be given to people without money so that they can be satisfied to buy your product by using it, after that, you can also sell your product at the Hartware stores near you. The Glazed tiles target market is basically construction companies and any other company, that makes use of Glazed tiles and related products.
Challenges Faced by the Glazed Tiles Manufacturing Business
The glazed tiles manufacturing industry is one that is challenged by a variety of factors. Some of the challenges that the industry faces include: a decline in the popularity of traditional tiles, a lack of skilled labour, environmental concerns, and a high price tag.
The popularity of traditional tiles has been on the decline for some time now, as people are beginning to favour more modern and unique designs. This decline in popularity has led to a decline in the demand for glazed tiles, as people are instead opting for more colourful and modern designs.
The lack of skilled labour is one of the main challenges that the glazed tiles manufacturing industry faces.