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Air Bubble Wrap Manufacturing Business Plan

Air Bubble Wrap Manufacturing Business Plan

Air bubble wrap manufacturing – air Bubble Wrap, also known as bubble sheets, are plastic sheets with small air pockets or bubbles. And offers better scratch protection than paper and is used to protect items during shipping and storage. Air bubble sheets/Air bubble wrap are used for packing in electronics, electrics, glass goods, precious showpieces, expensive household items, machinery, etc. It is used to keep the goods well so that there is no harm to any goods.

At present, seeing its utility and due to the increase in the interest and number of people towards online shopping in the cities, its demand has started increasing in every type of shop, from small to big companies. So, If you are looking for a profitable business opportunity, then starting an Air bubble sheet /air bubble wrap manufacturing business may be the right choice for you.

Market Potential Air Bubble Wrap

Air bubble sheet/Air bubble wrap manufacturing business has significant market potential, as it is widely used in various industries such as packaging, shipping, and insulation. The demand for air bubbles warp is increasing due to their ability to provide cushioning and protect fragile products during transportation. According to research, the global bubble wrap packaging market size was around USD 2.8 billion in 2021 and is anticipated to reach USD 3.9 billion by 2030.  With the growth of e-commerce and online shopping, there is a high demand for safe and secure packaging to ensure that products reach customers in good condition. Additionally, The medical industry also uses air bubble wrap for packaging and transporting sensitive medical equipment. So it can be said that there are opportunities in the bubble sheet /Air bubble wrap manufacturing industry for new entrepreneurs.

Investment in Air Bubble Wrap-Making Business

The investment required for an Air Bubble Sheet /Air bubble wrap manufacturing Business in India can vary depending on the scale of the business, the quality of the equipment used, the cost of raw materials, and the location of the manufacturing unit. Generally, the cost of starting an air bubble sheet-making business can range from around 5 lakhs to 50 lakhs Indian rupees, or even higher for a larger-scale operation. This includes the cost of machinery, raw materials, utilities, and other expenses such as labor and marketing. So, seeking the guidance of a business consultant or mentor can also be helpful in making informed investment decisions.

License & Registration for Air Bubble Wrap Manufacturing

In starting an air bubble sheet manufacturing business in India, the followings are the licenses and registrations required for an Air bubble wrap manufacturing/air bubble sheet manufacturing business. You must first register your company with the ROC. And You need to obtain a factory license from the state government to run the manufacturing unit. Apply for GST registration. The manufacture of air bubble sheets does not emit harmful waste. However, obtain a ‘No Objection Certificate’ from the State Pollution Control Board. And also, You can protect your brand name by registering a trademark.

Space for Air Bubble Wrap Making Business

The required space for an Air bubble wrap manufacturing/Air Bubble Sheet Making Business in India will depend on the scale of the operation. Generally, a small-scale operation can be set up in a space of around 500 to 1000 square feet. However, if you plan to start a medium-sized operation may require a space of around 1500 to 2000 square feet, while a large-scale operation may require a space of 5000 square feet or more. It’s also important to note that you’ll need to consider factors such as storage space for raw materials and finished products, office space, and any additional facilities such as a packaging area or loading docks.

Raw Materials for Air Bubble Wrap Manufacturing Business

You must know what raw materials are required to start for bubble wrap manufacturing business. The Raw Material mainly used in this Bubble warp-making business is Low-Density Polyethylene (LDPE Granules). And Masterbatch (for coloration), Additives, and Air retention agents. The sheet made from this, where it is water resistant, is also atmospheric resistant. This type of sheet has the ability to cover any object completely.

Machines for Air Bubble Wrap Manufacturing Business

For the Bubble Sheet / Air bubble wrap Making business, you need an Automatic Bubble Sheet Making Machine, With this machine, you will be able to produce air bubble sheets. Apart from this, you can also procure an Extruder machine, Bubble forming machine, Lamination machine, Slitting machine, and Winding machine. Additional equipment may include cooling fans or water tanks to cool the plastic material as it is extruded and rollers to ensure consistent thickness and texture of the bubble sheet.

Manufacturing Process of Air Bubble Wrap

Granules of LDPE ie Low-Density Polyethylene are fed into the hopper of the Extruder, where they are passed towards the Extruder. The granules of LDPE melt in the Extruder, and due to the pressure, it turns into plastic. From the Extruder, the plastic is taken towards the Die, where the layers of plastic are converted into rings, where the width of the bubble sheets, is adjusted. The thickness of both layers of LDPE sheets is formed simultaneously in the die.

After that, both these LDPE Layers are forwarded to the Three Roll Finisher. There the air bubbles are thermoformed on a roller, and as the pressure increases in the second layer, the air bubbles are also laminated.

At this time, many processes such as bubble vacuuming, lamination, cooling of the outer surface, etc. are carried out simultaneously by these rollers. After the bubble sheet is completely prepared, it is cooled by means of cooling rollers ie chillers, and is arranged and winder.

Marketing for Air Bubble Wrap  Business

As we have already said that now e-commerce company packs their goods with bubble sheets/Air bubble wrap, So, First of all, contact the e-commerce companies in your city. Give them information about your business. Apart from this, companies like electronic items such as mobile, clocks, mixers, and more. manufacturing companies, toys, utensils, medicine, ceramics, clay items, and showpiece companies can be contacted. Where they can take orders in bulk. You can promote it in the local newspapers and, you can also promote it online like you can share it on social media sites. For this, the cooperation of marketing companies can also be taken. Apart from this, you can find out by going to your city or nearby industrial area, because there are many other goods, for which plastic sheets are used for packing.

Profitability for Business

It is a product whose demand is the same throughout the year and there is a lot of profit in this business. In this day and age, we all know that there is no product that does not use an Air bubble wrap/air bubble sheet to protect it from scratches and damage. In today’s society, be it a child, an old person, or any person, everyone is connected through the internet. Today, when we order any small household item or any item through an online website, the company wraps us in these bubble sheets, so you can be sure of this. From its market demand and its increasing usage day by day, you can get an idea about your profitability and how much profit you can earn from it.


Starting an Air bubble wrap/air bubble sheet manufacturing business requires careful planning, research, and investment. With the right strategies and a solid business plan, you can create a successful and profitable business in this industry. Remember to stay up to date with the latest trends and technologies in air bubble sheet manufacturing to stay ahead of the competition. Good luck on your journey to starting your own air bubble sheet manufacturing business!

How to Start Air Bubble Sheet Manufacturing Business || Bubble Wrap Manufacturing Business

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