How to Make Egg Powder Commercially: Step-by-Step Guide

Friends, are you looking for a unique and low-investment business idea with high market potential? Then, you’re in the right place because in this article, we will show you how you can make money from waste products. Yes, friends, the name of that business is the egg powder manufacturing business. ( How to Make Egg Powder Commercially ). In this egg powder, large quantities of calcium carbonate exist, typically ranging from 94% to 98%. Additionally, protein makes up about 3% to 5%, while the remaining 1% consists of rich minerals like magnesium, potassium, iron, sulfur, and phosphorus.

This composition allows for its use in various industries. It has already become a multimillion-dollar industry globally, and in India, the domestic market is estimated to grow beyond ₹300 crore annually due to rising demand in health supplements and organic farming. You’ll be surprised to know that the egg powder market in India is experiencing steady growth. So, by starting this egg powder commercially, you can earn a lot of money.

Market Opportunity

First, let’s talk about the market opportunity, as we have already mentioned, eggshells are rich in calcium carbonate, which is why they are widely used in calcium supplements, dental care products, pet food, animal feed, cosmetics, biodegradable plastics, and fertilizers. Apart from that, farmers prefer it for organic farming, and the pharmaceutical industry uses it in the production of tablets. Due to this, the demand for shell powder has increased in the global market, yes, the market size of a shell powder is 1.44 billion US dollars in 2024, and it is expected to reach 2.80 billion US dollars by 2032. So friends, you can guess the growth rate here. Also, this makes it a powerful opportunity for new entrepreneurs. So, you can enter this market by offering high-quality egg powder commercially with proper certificates at competitive prices and you can also cater to industries that produce eco-friendly products.

Required Space for Business

While setting up this egg powder commercially, it is very important to choose the right location for smooth operations and cost-effectiveness. Therefore, it is best to choose a location near poultry farms, hatcheries, bakeries or egg food manufacturing companies as it is affordable and easy to get. As for the space required, for a small-scale unit, you will need about 500 to 800 square feet of space. It can be set up in a semi-urban or even rural area. The facility should have adequate ventilation, a clean water supply, drainage and a stable electricity supply.

Total Cost for Business

Next, we will talk about the total cost of starting an egg powder commercially. It’s budget-friendly and ideal for small-scale entrepreneurs, because you can start this business on a small scale from ₹3.5 lakh to ₹5 lakh. This includes the cost of machinery, setting up a small unit, initial raw materials, and packaging. Or if you want to scale up to a medium-sized production unit, the investment may go up to ₹12 lakh. Overall, this business offers a cost-effective launch with room to scale up based on demand, and it is advisable to begin small, test the market, and gradually expand.

Get Licenses and Permits

So, now we will come to the next question, what licenses will you have to take? First, register your business under Udyam (MSME) Registration to avail government benefits and subsidies, then, to take a GST number, and after this, apply for an FSSAI License from the Food Safety and Standards Authority of India. Next, you will need an NOC or approval from the Pollution Control Board. Additionally,  get a factory license from your local municipal authority. Lastly, if you plan to sell your product internationally, get an Import Export Code (IEC) from the Directorate General of Foreign Trade (DGFT), which is essential for export operations.

Collect Raw Materials

Now, let’s talk about the raw material for shell powder production. The primary raw material is eggshell waste, which you can get from poultry farms, egg processing units or bakeries, hotels and restaurants for free or at a low cost, as all food establishments throw the shells in the garbage as waste. So here is a great opportunity for you to collect it and make your shell powder. In addition, you may need food grade preservatives (if selling for consumption), flavoring agents and packaging materials. Therefore, building relationships with egg suppliers is key to securing a sustainable raw material flow.

Required Machines

Next, let’s talk about the machines required to start this manufacturing business. For this, first, you need a stainless steel eggshell washing machine to clean the shells thoroughly. Next, you need an industrial drying oven or food dehydrator, a heavy-duty powder or grinding machine, and a Vipro sieving machine. Finally, you need a digital weighing machine and an automatic packaging machine. The total setup cost of these machines for small-scale production usually ranges from ₹2 lakh to ₹3 lakh, depending on the capacity and brand. And these machines are widely available through platforms like Indiamart, TradeIndia, and local industrial equipment suppliers.

Manufacturing Process

The manufacturing process of eggshell powder starts with collecting raw eggshells from various sources. Next, you wash the shells with a mild food-grade disinfectant. After washing, boil the shells at high temperature for 15 to 30 minutes. Once cleaned, dry them completely either in direct sunlight or using a commercial drying oven or dehydrator until all moisture is removed. After cooling, grind the shells into a fine powder using an industrial grinder. Pass the resulting powder through a sieving machine to achieve a uniform particle size based on the target application. Finally, weigh the powder, package it in airtight, food-safe containers or bags, and label it for distribution. Importantly, to ensure the quality and hygiene of the eggshell powder, test the powder and obtain a report from an accredited laboratory.

Marketing Tips

So now let’s talk about marketing. First, you need to start by identifying your target segments, there are many companies that use shell powder a lot these days, so you can approach nutritional companies, organic farmers, pet food manufacturers, cosmetic brands, and fertilizer suppliers. Then, create a digital presence by listing your product on major e-commerce platforms like Amazon, Flipkart, Alibaba, and Meesho, and set up your own website or Shopify store to sell directly to customers. You can also participate in agricultural exhibitions, pharmaceutical trade shows, and pet industry exhibitions to generate bulk orders. For exports, hire a consultant to help you comply with packaging, labeling, and shipping regulations for buyers in the US, UAE, Canada, Australia, and parts of Europe, where the demand for natural calcium supplements is increasing.

Profits from the Business

Okay, now let’s talk about how much profit you can make from a shell powder. The price of the powder is determined by the quality. If the calcium carbonate content is high, the price will be accordingly higher. On an average, the cost of producing 1 kg of high-quality eggshell powder comes to around ₹25 to ₹30, while the selling price in the Indian market is around ₹120 to ₹200 per kg. This gives you a gross profit margin of ₹90 to ₹170 per kg. If you start with a modest production capacity of 100 kg per day and run for 25 days a month, you can produce around 2,500 kg per month, earning around ₹3 lakh to ₹5 lakh per month. After deducting the operational expenses, you can expect a net monthly profit of around ₹1.5 lakh to ₹3 lakh.

Get all the machines best price at Indiamart for:

Food Dehydrators – https://m.indiamart.com/impcat/food-dehydrators.html?utm_source=newbusinessideasindia&utm_medium=affiliate&utm_campaign=0425&utm_content=535

Eggshell Powder Making Machinehttps://dir.indiamart.com/impcat/masala-making-machine.html?utm_source=newbusinessideasindia&utm_medium=affiliate&utm_campaign=0425&utm_content=527

You May Also Read :

How to Start Egg Tray Manufacturing Business with Low Capital

10 Business Ideas with This One Machine – Flour Grinding Machine

Top 10 Best Small Town Business Ideas for Growth