How to Start a Custom Cardboard Boxes Manufacturing Business

Are you looking for a business that offers steady demand and decent profits? Then, starting a corrugated box manufacturing business may be the opportunity you have been looking for. In today’s with the rise of e-commerce, any product needs to be packed well to transport it safely from one place to another. During this process, custom cardboard boxes are mainly used. The carton boxes come in a wide range of sizes and shapes to accommodate a variety of products and purposes. From small boxes for individual items to large ones, like Electrical, and electronics, automotive products, glass industries, medical industries, FMCG industries, Textile industries and almost all types of industries are used for packaging products. So, the cardboard boxes are in great demand these days. In such a situation, starting a corrugated manufacturing business by producing different sizes of cardboard boxes would be a profitable business.

Market Scope of Custom Cardboard Boxes

First, you need to know the market capacity of the cardboard manufacturing business. Card boxes are used in a variety of applications and they are a product that is always needed. Over 80% of industrial packaging uses cardboard boxes because they are very light, easy to save, and can be reused, they can be reused. The market size of the Custom Cardboard Boxes was estimated at US $ 267 billion by 2023, which grows in CAGR from 2024 to 2030 and is expected to reach US $ 372 billion by 2030. Also, with the rise of online shopping and the need for standard packaging solutions, the demand for Custom Cardboard Boxes is increasing. So, if you start a business of creating cardboard boxes, it may be a very profitable business idea for you.

Get Training for Business

To succeed in this corrugated box manufacturing business, you must have both the knowledge and skills of the product and its manufacturing process, while at the same time, you need to know the various aspects of the packaging industry. For this, you can get complete information about this business by studying at the Indian Institute of Packaging. Along with this, you don’t have to worry about how to use the machines because the machine provider will provide you with all the information to operate this machine. After that, you can start your business.

Choose the Right Place for Business

Next, you will have to arrange a large space in the right place. It is very important to choose the right place to start this business. To start a corrugated box-making business, you will need at least 2500 to 3000 square feet of land where you can keep the Corrugated box-making machine and other equipment in an organized manner. To start your business, you have to choose a place where customers can reach you easily and you can easily supply your products to your customers. The business place should be chosen at such a place where there is a good transport system, raw material is easily available, there is no problem of electricity and water, from where you can easily reach your customers.

Registration and License for Business

To start a cardboard box manufacturing business in India, first, you need to obtain a trade license from the local authority. Although no major license is required to start this business on a small scale, machines will also be used in this business., Therefore, you will also need a factory license. After this, you will have to apply to the Pollution Control Board for the establishment and consent of your business. Next, you will have to apply to get a GST number. Since a GST number is necessary for tax filing. If you want, you can also get MSME and Udyog Aadhar registration done online. This helps you in getting government grants and subsidies.

Required Investment for Business

To start a corrugated box production business, One of the most important tasks is to arrange finances. In the cardboard production business, you need to spend money on space, raw materials, card-making machines and some other things. If you want to start this business with the help of a semi-automatic machine, you will have to spend about Rs 10 lakhs to 20 lakhs. At the same time, to buy a completely automatic machine, you need to invest up to Rs. 50 lakhs. Remember, these figures will vary based on your location and the size of your business.

Raw materials for Custom Cardboard Boxes

Now it is time to buy raw materials, Kraft paper is the main raw material of the carton manufacturing business. The better the quality of the kraft paper you buy, the better the quality of your boxes will be. If bought offline and online from the market, it will be available at the rate of Rs.40 per kg. Apart from kraft paper, some other things are also required for this business. Strawboard, like glue sewing thread.

Required Machinery for Business

Before starting a cardboard box-making business, you must know what machinery you need to make cardboard boxes. The list of machinery and equipment used in the Custom Cardboard Boxes Manufacturing  Business is as follows. Corrugation Machine, Cutting Machine, Sheet Pasting Machine, Escentric Slot Machine, Sheet pressing machine, Board Cutter, Gluing Machine, Stitching Machine and Printing Machine. If you want to buy a cardboard box-making machine, you can go to various machine-making companies and get quotations from there. Apart from this, you can order machines from online websites like Indiamart, Alibaba and TradeIndia.

Manufacturing Process of Custom Cardboard Boxes

Custom Cardboard Boxes are manufactured in different sizes and thicknesses like 2-ply, 3-ply, 5-ply, 7-ply, and 9-ply based on the demand of the customers. In this process, two reels of Kraft paper are running simultaneously in the Corrugated Machine.

One of these sheets takes the form of corrugated when it passes through heated fluted rolls. Thereafter both these layers are pasted together which are later rolled and folded. Generally, the sheet made in this way is called 2 ply sheet.  After that this roll is cut with the help of a sheet cutting machine and in the pasting machine glue is applied on the corrugated side and 3rd ply is placed on it and pasted.

Apart from this, if a customer demands Custom Cardboard Boxes of greater thickness then corrugated paper of 5, 7, and 9 ply can also be prepared in the same way. Finally, if the entrepreneur wants, he can also do printing in them through a printing machine and earn money by selling Custom Cardboard Boxes to the customers in their flat form.

Promote Your Custom Cardboard Boxes Business

Now, it’s time for marketing and sales. First, you need to identify the buyers of cardboard boxes in this industry. Contact industries like e-commerce, food and beverage, electronics and FMCG as they are the biggest consumers of Custom Cardboard Boxes, so approach them with your product catalogue. Try to offer better business deals with an improved look of the boxes they already use. Create an online presence for your cardboard box manufacturing business. Get online registration on Indiamart, Alibaba, TradeIndia and many other popular B2B portals. Also, you can market your business with the help of social media, pamphlets, newspapers and TV channels. Attend trade fairs and trade fairs and register with local trade associations.

Profit Margin from Business

As the demand for this business is always there in the market, the profit margin of this business is very good. Expect profit margins in the corrugated box manufacturing business can range from 15% to 25%. If you market this business well and generate customers for your business, you can easily earn Rs.5 Lakh to Rs.15 Lakh every month from this business. However, profitability in this business depends on how you market the business and your ability to generate customers.

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